Case Study: ABC Precision Machine Delivers Critical Aerospace Solution Under Pressure
Overview
Customer: Leading Aerospace Systems Integrator
Industry: Aerospace and Defense
Challenge: Last-minute component redesign jeopardizing a major satellite launch
Solution: Rapid prototyping and production from ABC Precision Machine
Certifications: AS9100 Certified | CMMC Level 2 Compliant
The Challenge
A major aerospace systems integrator faced a serious problem just weeks before a scheduled satellite launch: a last-minute design review revealed that a critical structural component needed to be modified to address unexpected vibration concerns. With less than 30 days before final assembly and launch integration, the customer's internal machine shop was already at capacity — and the clock was ticking.
Given the high-stakes nature of the program and strict regulatory requirements, the customer needed a precision machining partner with aerospace expertise, rapid turnaround capability, and airtight security protocols. They turned to ABC Precision Machine — a trusted, AS9100-certified and CMMC Level 2-compliant partner known for delivering high-precision parts under tight timelines.
The Solution
From the first call, ABC Precision Machine mobilized its cross-functional team, including engineering support, quality assurance, and production management. Here's how they tackled the project:
Design Consultation: ABC’s engineers reviewed the updated CAD models and identified a few minor tolerance adjustments that could improve manufacturability without impacting performance. After a quick but thorough design-for-manufacturability (DFM) consultation, the customer approved the changes within 24 hours.
Expedited Prototyping: Utilizing their 5-axis CNC capabilities and aerospace-grade material inventory, ABC produced the first article parts within five business days — including full dimensional inspection reports.
Seamless Communication: Throughout the project, ABC maintained secure and efficient communication, ensuring full compliance with CMMC Level 2 cybersecurity requirements to protect sensitive aerospace data.
Rigorous Quality Assurance: Each part underwent 100% inspection to AS9100 standards, and ABC’s experienced team provided detailed documentation packages to support the customer's traceability and launch certification requirements.
The Results
Delivery: 100% on-time, 10 days ahead of the customer's internal deadline
Quality: Zero non-conformances during customer inspection
Impact: No delays to the satellite launch schedule, preserving millions of dollars in project costs and safeguarding the customer’s reputation
The customer’s Program Manager later commented:
"ABC Precision Machine didn’t just deliver parts — they delivered peace of mind. Their expertise, speed, and commitment to quality were exactly what we needed in a high-pressure situation."
Why ABC Precision Machine?
At ABC Precision Machine, we understand that in aerospace, precision and reliability aren't optional — they’re mission-critical. Our AS9100 certification ensures every part meets the highest quality standards, while our CMMC Level 2 compliance guarantees that your sensitive data stays protected. Whether it’s a routine production run or a race against the clock, our team is ready to deliver when it matters most.
Need a precision partner you can count on? Request a quote from us today.